Tri-proof tablet mechanical manufacturing automation solution

Table of Contents

• 1. Challenges faced by customers
• 2. SINSMART TECH Solution
• 3. Product value
• 4. Conclusion

1. Challenges faced by customers

The customer is a company focusing on industrial robot manufacturing and mechanical parts processing. It has been using manual and robot dual-station alternation to complete industrial welding work, but has always lacked a monitoring mobile terminal to connect the two, resulting in low welding efficiency, accuracy deviation, and even threatening personal safety. Therefore, the customer urgently needs to adopt a smart terminal that can perform work tasks in an environment where steel sparks are flying.

2. SINSMART TECH Solution

Product model: SIN-Q0880E

Product features:

(1). Tough and durable: This industrial android tablet is made of exquisite craftsmanship. The hard and sealed body can withstand the flying fine particles at the welding site, withstand the vibration and impact caused by collisions, and maintain normal and stable operation at temperatures from -20°C to 55°C.

(2). Processing performance: Equipped with an ARM architecture eight-core processor and Android 10 operating system, it is compatible with the customer's self-developed application system and robot program, and multiple tasks are executed simultaneously to quickly process data information.

(3). Front and rear dual cameras: The front and rear dual cameras support high-definition imaging and display, and output integrated information while detecting small welds, solving the problems of thin plate joints and tracking welding positions. If the shape and position of the workpiece are found to be deviations before welding, the robot welding trajectory can be corrected in advance.

3. Product value

(1). Optimize resource allocation

The Android 10 operating system equipped with the device can perfectly adapt to the customer's self-developed system and robot program. Only one operator is needed to monitor and operate three robots in real time to complete welding at the same time, without the need for manual and robot alternation. Human resources can be fully utilized and deployed, reducing labor costs and later maintenance costs.

(2). Improve welding efficiency

The original manual welding method has a production speed of 40-60cm/min, and 70 angle steel flanges can be welded every day. After adding the three-proof tablet computer,

420 angle steel flanges can be welded every day, and the welding efficiency has increased by 6 times year-on-year.

(3). Visualization of process management

Through the dual interaction between the SIN-Q0880E reinforced tablet and the customer's operating application system, the robot welding trajectory, welding process progress and workpiece quality results can be monitored in real time, which is convenient for operators to grasp the work situation and track problems at any time, and realize visual management.

(4). Industrial-grade protection guarantee

This tablet computer has IP67 protection, which is enough to withstand high temperature, dust or bumps and falls in the welding operation site, ensuring safe operation while protecting the stored data from damage and loss.

4. Conclusion

SINSMART TECH three-proof tablet computer can withstand the fall and continuous vibration of the industrial site. Its application in the machinery manufacturing automation industry can greatly improve welding efficiency, while also reducing loss costs and labor costs.

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